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NAVY POWERING UP RAILGUN TESTS

February 29, 2012 12:10 am

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Engineers at NSWC Dahlgren Division are in the midst of a monthlong series of tests of the railgun prototype. lo022912railgun3.jpg

A high-speed camera captures the first full-energy shots from the railgun prototype at the King George base. lo022912railgun1.jpg

Gary Bass (left) and Jim Poyner of the Naval Surface Warfare Center Dahlgren Division take measurements after a test firing of the electromagnetic railgun prototype launcher. It's expected to be the Navy's next-generation weapon.

By RUSTY DENNEN

Within about a decade, the Navy envisions fitting ships with a super weapon powered not by explosives, but by electromagnetic energy.

If all goes as planned, the Office of Naval Research said Tuesday, an electromagnetic railgun would fire a 40-pound inert projectile up to 115 miles--able to take out a missile, enemy ship, or target on land--by kinetic energy alone. No explosives would be required.

Tests have begun on a prototype launcher developed by BAE Systems Inc. The Navy marked the milestone by holding a press conference on the latest developments with the project, which began in 2005.

"The BAE prototype represents a significant step beyond previous laboratory-style launchers" that have been used until now, said Roger Ellis, who manages the railgun program for ONR's Naval Air Warfare and Weapons Department.

The prototypes, Ellis said, "are closer to what we would want to put on a ship someday." The purpose of the tests is to evaluate the barrel life and structural integrity of the launcher.

A second prototype, developed by General Atomics, will undergo tests in coming months.

Dahlgren's firing range has been the site of several tests so far, including a 32-megajoule shot in December 2010--a record for an electromagnetic pulse. A megajoule is the energy equivalent of a one-ton truck traveling at 100 mph.

The concept of a railgun is simple, first envisioned in the 1860s when electromagnetic field theory was developed: A pulse of electricity traveling along two parallel rails propels a projectile at up to 5,600 mph.

The launchers under development by BAE Systems and General Atomics are just one component. The gun must be small enough to fit on a ship, yet powerful enough to deliver the million-plus ampere jolt to fire a projectile way beyond the range of current Navy guns.

That will require an advanced battery power system and the ability to hit a moving target at a great distance.

Ellis said the technology to accomplish those goals is being developed in phases. The overall aim is to have a railgun on a ship as early as 2025. It would fire 10 rounds per minute.

The five-inch guns currently on Navy ships have a range of about 15 miles, and can fire 20 rounds per minute.

Ellis said the Navy received about $240 million in funding for the initial phase of the project, and about the same amount would carry the work through 2017.

A video of one of six recent test shots from the BAE Systems launcher shows a technician loading an aluminum test slug in the launcher. That is followed by a bright flash of light at the muzzle, with the projectile emerging in a plume of fire as it exits the chamber and punches through a nearby target.

Tests began at a level of 20 megajoules; the power will eventually be ramped up to 32--the level at which the gun would operate under real-world conditions.

BAE Systems, a national defense contractor with an office in Stafford County, was awarded a $21 million contract last year to develop the launcher prototype.

The first test shot was in 2006 at Dahlgren, followed by a 10.6-megajoule shot in 2008, and the record shot in 2010.

NSWC Dahlgren Division is the largest tenant command of the Naval Support Facility Dahlgren.

Rusty Dennen: 540/374-5431
Email: rdennen@freelancestar.com




According to the Navy, the railgun concept was born in 1864 when James Clark Maxwell developed electromagnetic field theory.

In the waning days of World War II, an elementary version was built, followed in 1946 by Westinghouse's "Electropult" aircraft launcher.

A 2008 test shot of a prototype at Dahlgren set a world record of 10 megajoules. That was eclipsed by a 32 megajoule shot in December 2010.




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